Aerospace Rapid Prototyping
TOP Prototype provides high-quality custom aerospace prototyping services, including first article testing and batch production confirmation, minimizing production risks and simplifying production on demand at the most competitive prices.
Industrial product
ISO 9001:2015 certification
All-weather engineering support
Why Choose Custom Aerospace Prototyping Services at TOP Prototype?
At Top Prototype, we have been providing high-quality and reliable rapid prototyping and design services for the aerospace industry for over 25 years. With our factory equipped with ISO 9001 and 13485 certified state-of-the-art rapid prototyping machines, we ensure all prototypes are delivered to our customers in compliance with strict manufacturing standards. We specialize in quickly designing and producing aerospace part prototypes, with leading times as fast as 3 days, guaranteeing the delivery of top-quality aerospace components to meet your needs. Just put forward your ideas, and we will help you turn them into reality.
Global Business
Top Prototype with rapid prototype Business Active in 60+ Countries & 3500+ Customers, Your best choice of high-quality rapid prototyping aerospace industry.
Efficient quotation
Upload your PDF/STEP file and we will update you with a competitive quote within 1 hour
Quality Commitment
TOP Prototype can process +±0.001 inch aerospace parts. Implement the ISO 2768-m Metal tolerance standard and ISO 2768-c plastic tolerance standard
Fastest delivery time
TOP Prototype's rapid prototyping factory supports mass production and provides 24/7 expert engineering support to ensure smooth project progress and improved delivery efficiency. We can deliver high-quality automotive parts within just two days.
More than 600+ companies trust
Aircraft original equipment manufacturers
Space technology company
Satellite manufacturers and operators
Commercial airline
Space launch operator
Unmanned aerial vehicles and drone transport systems
Custom Manufacturing Capabilities Services for Aerospace
At TOP Prototype, we have over 25 years of experience in offering aerospace rapid prototyping capabilities, including CNC machining, injection molding, sheet metal machining, and 3D printing. Our custom aerospace prototyping services are tailored to meet your specific project needs and collaborate closely with your team to provide complete and professional aerospace prototyping solutions, covering every stage—from aerospace design prototyping and design verification to functional testing. We specialize in producing high-quality and precise flight components, ensuring that our aerospace prototyping services deliver exceptional results. With fast turnaround times and cost-effective options, we excel in delivering custom aerospace prototype design that meets unique design requirements. Through our rigorous quality control process, you can trust us to provide parts that align perfectly with your aerospace prototyping needs.
CNC machining
injection molding
sheet metal machining
3D printing
Materials for Aerospace Components
We provide various production-grade metals and composite materials that fulfill the requirements of the aerospace industry.The aerospace prototyping process is compatible with diverse materials. The service for aerospace prototyping offers fast turnaround and low cost as our advantages. Contribute to your concepts of aerospace components, among which include the following five materials:
| Materials | Description | |
|---|---|---|
 | Aluminum | Aluminum has an excellent strength-to-weight ratio among these metals. This is an excellent choice for high load requirements on aircraft mounts and enclosures. Aluminum also has good ductility, stiffness, corrosion resistance and workability. Its lightweight properties make it useful in aerospace structural applications such as fuselage skins, wing ribs, wing skins, etc. |
 | Copper | Copper has excellent thermal conductivity, electrical conductivity and plasticity. It is also highly ductile, corrosion resistant and easy to weld. |
 | Stainless steel | Stainless steel is a type of mild steel whose properties are sought after in many industrial applications. Stainless steel usually contains at least 10% chromium by weight. They are the first choice for critical joints in engine and exhaust components, landing gear components and aircraft superstructures, ensuring high performance and durability. |
| Titanium | Titanium has many material properties that make it an ideal metal for demanding applications. These properties include excellent resistance to corrosion, chemicals and extreme temperatures. This metal also has an excellent strength-to-weight ratio. |
 | Plastic | Plastic is also a very popular choice for CNC machining because of its wide selection, relatively low prices, and significantly faster machining times. We offer CNC machining services for all common plastics. |
Surface Finishing of Aerospace Parts
TOP Prototype’s aerospace rapid prototyping surfacing finishing techniques cater to both functional and aesthetic purposes. Each technique comes with specific requirements, including materials, color, texture, and price. Listed below are the surfacing finishing techniques we provide.
| Process | Description | |
|---|---|---|
| Sandblasting | After sandblasting treatment, the surface of the parts has a matte texture. It is mainly used for visual applications and can then undergo other surface treatments. |
 | Anodizing | Anodizing improves corrosion resistance, enhances wear resistance and hardness, and protects metal surfaces. Widely used in mechanical parts, precision instruments, aircraft, automobile parts, etc. |
 | Electrostatic spraying | Electrostatic spraying is a coating applied as a free-flowing dry powder. Unlike traditional liquid coatings, which are delivered by evaporating solvents, powder coatings are typically applied electrostatically and then cured under heat or UV light |
| Polishing | The polishing range spans from Ra 0.8 to Ra 0.1. The polishing technique utilizes abrasive materials to rub against the surface of the parts, leading to the surface of the parts becoming either more lustrous or less lustrous, all depending on your requirements. |
| Plating | The electroplating coating enables the reduction and deposition of metal cations by applying an electric current, which can protect the surface of the parts and prevent corrosion caused by rust and other defects. |
Aerospace Applications
TOP Prototype specializes in the production of aerospace components for a variety of unique applications. Which includes
Quick die, bracket, chassis and jig
Heat exchanger
Custom fixture
Fuel nozzle
Gas and liquid flow components
Aerospace Industry Parts Display
TOP Prototype has partnered with and provides services for aerospace prototyping to more than 3500 companies. We regularly review the unique needs of aerospace companies, from prototype design to series production, manufacturing aerospace prototypes and production parts that meet industry performance and safety standards and achieve high-precision machining.
What Are the Benefits of Using 3D-printed Parts in Aerospace Manufacturing?
Cost-Effective Production
Additive manufacturing minimizes material waste compared to traditional subtract methods, leading to significant cost savings in the production of aerospace components.
Rapid Prototyping and Customization
3D printing enables aerospace rapid prototyping, allowing engineers to quickly create and test custom designs for components. This speeds up the design iteration process and ensures faster time-to-market.
Complex Geometries
The technology allows for the fabrication of intricate geometries and internal structures that are difficult or impossible to achieve with traditional manufacturing methods.
Reduced Lead Times
With custom aerospace prototyping services, 3D printing significantly shortens production timelines, making it ideal for both prototyping and low-volume manufacturing.
Improved Material Efficiency
By precisely depositing material only where needed, 3D printing supports the development of high-performance, sustainable parts for aerospace applications.
